Name: 75mm Extrusion Line c/w 600mm Auto-Coiler (Drop Wire)
75mm Extrusion Line c/w 600mm Auto-Coiler For Drop Wire
[CCCS: Central Computer Control System]
1.] Main specification: 1.1.) Application: For drop wire insulation line. 1.2.) Capacity: 300kg/hr (soft PVC), 160kg/hr(HDPE) 1.3.) Conductor dia.: 0.5-0.9mm copper wire x 2 wires.
1.0-1.2mm steel wire x 1 wire. 1.4.) Finishing dia: Drop wire size as per request. 1.5.) Pay off bobbin size: 630/OD DIN for copper wire x 2pcs
1000mm Max for steel wire x 1pc (buyer’s option) 1.6.) Auto-coiler size: 600mm/Odx200mm/IDx60-120mm/H.
[For 500M drop wire Max] 1.7.) Bobbin take-up stand: 1250mm Max. (buyer’s option). 1.8.) Line speed: 200MPM for 600mm auto coiler.
750MPM for 1250mm take-up stand.(option) 1.9.) Driven motor: 1.9.1.) 60HP AC/DC motor for 75mm extruder 1.9.2.) 7.5HP AC/DC motor for capstan 1.9.3.) 10HP AC motor for 600mm Auto-coiler 1.9.4.) 10HP AC motor for 1250mm take-up stand.(option) 1.10.) CCCS: Central Computer Control System
2.] Machine composition: 2.1.) 630mm cone type pay-off stand .............2 sets (for copper wire 2 pcs) 2.2.) 1000mm pay-off stand............................1 set
(for steel wire) 2.3.) Wire straightener ....................................3 sets 2.4.) 75mm Extruder.......................................1 set
2.5.) Temperature controller ...........................1 set
(MMI + PLC control) 2.6.) Hopper dryer and auto-loader ................1 set 2.7.) Printing device (motorized).....................1 set 2.8.) Water cooling trough ..............................1 set 2.9.) 400mm horizontal accumulator ..............1 set 2.10.) 600mm dual Wheel capstan .................1 set 2.11.) 7.5/15KV spark tester...........................1 set 2.12.) 600mm auto coiler................................1 set 2.13.) 1250mm take-up stand.........................1 set (option) 2.14.) Motor with control panel .......................1 set
3.] Standard spare parts 3.1.) High speed fuse .....................................3 pcs 3.2.) Heater for cylinder ..................................6 pcs 3.3.) Heater for neck, X-head & die ................3 pcs 3.4.) Sensor for auto counter..........................2 pcs 3.5.) Sample for die and point ........................1 set 3.6.) Cooling blower for cylinder .....................1 set 3.7.) Thermal couple.......................................3 pcs
4.] Detail specifications: 4.1.) 630mm Cone type con pay-off stand 4.1.1.) Type: twin cone type, load of drum by two lifter jack. 4.1.2.) Application: for drop wire 2 copper wire pay-off. (or one wire continuous pay-off) 4.1.3.) Copper wire size: 0.5-0.9mm or buyer’s request 4.1.4.) Bobbin used: 560-630mm.(buyer’s request) 4.1.5.) A lot of straightner rollers are to be fitted 4.1.6.) Lifter car: shaft hanging type with hydraulic jack lifter 4.1.7.) Cone: made of stainless steel, a wire holder for bobbin exchange is attached
* Option for driven pay-off
4.2.) 1000mm pay-off stand 4.2.1.) Type: Cantilever hydraulic lifting type 4.2.2.) Application: for steel wire pay-off. 4.2.3.) Bobbin size: 500-1000mm
4.3.) Wire straightener: 4.3.1.) Type: vertical and horizontal type 4.3.2.) No. of straightener: 3 sets total, one for steel wire, Two for copper wire. 4.3.3.) Wire size: 0.5-0.9mm for copper wire , 1.0-1.20mm for steel wire. 4.3.4.) Number and dia of rollers: 32mm dia 7 pieces each 4.3.5.) Roller material: Carbon steel with hardness treating 4.3.6.) Roller adjust: cam type adjust 4.3.7.) Stand: portable type 4.3.8.) A four roller guide roller to be fitted at inlet and outlet position of
counter for wire centering
4.4.) 75mm Extruder
4.4.1.) Screw a.) Type: BM type for PVC & PE insulation b.) Dia: 75mm/OD c.) Output capacity: 300Kg/H.(soft PVC) 160kg/hr(HDPE) d.) L/D 26 (effective length) e.) C/R: 2.6 or customer's option f.) Material used: SACM1
g.) Treatment: to be nitrogenous treated after pression processing for screw thread and hard chrome plating for concave portion. hardness up to 70Hs
h.) Screw revolution: 10-120Rpm i.) Screw cooling: a center cooling hole with rotating couple to be provided j.) Screw unloading: use a hand jack to push out the screw
4.4.2.) Cylinder a.) Material: SACM 1 b.) Treatment: to be treated after precision processing, hardness up to 90 HS c.) For hopper portion, water cooling jacket to be provided
4.4.3.) Gear box a.) Box: steel plate welding with annealing treating b.) Gear: Helical gears with hardness treating up to 40 HRC with gear grinding.
Working Noise: 85dB Max. c.) Lubrication: gear oil circulation type, a gear pump is provided d.) Transmission: Main motor > timing belt > gear box > screw
4.4.4.) Crosshead a.) Type: flow-balance type, orthogonal type
(optional: self centering cross head) b.) Clamp: Shell mouth type clamp c.) Wire size: 10mm dia Max. after insulation d.) Centering: adjustable type e.) Over flow device provide
4.4.5.) Heating and cooling a.) Type of contactor: SCR contact less type b.) Temperature controller: PID type (+/-) 1 degree C. MMI+PLC c.) No. of temperature controller: 7 sets total
Cylinder zone: 4 sets Neck & X-head: 1 set, Die: 1 set d.) Heater:1) Cylinder: casting aluminum inner trough type, covered with band heater 4 sets 2) Neck, X-head and Die: band heater 1 zone each e.) Cooling:1) Cylinder: by 5"-1/2HP-2P cooling fan 4 sets2) Neck, X-head and Die: by natural cooling 4.4.6.) Driven motor: 60HP AC/DC motor
4.5.) Hopper dryer and auto loader
4.5.1.) Hopper dryer a.) Type: cone type with automatic heat dryer b.) Capacity: 100kg c.) Shape: a viewing window, a take out port and a shutter to be fitted d.) Drying temperature: 100 C degree Max.
4.5.2.) Auto-loader a.) Type: high pressure blower vacuum suction type b.) Capacity: 300kg/hr c.) Conveying height: 4 Meters d.) Material: stainless steel e.) Driven motor: 2HP AC motor
4.6.) Operation control panel 4.6.1.) Type: self-standing desk type 4.6.2.) No. of panel: 2 sets
a.) Main operation panel 1 set b.) AC motors control panel with INVERTER 1 set
4.6.3.) Application of operation panel a.) Power source control b.) Heating/cooling control c.) Ampere/voltage meter d.) Temperature controller e.) AC motors with INVERTER operation panel f.) Synchronization operation system g.) Length counter for cable h.) Length counter for coil
i.) calendar timer j.) Screw RPM indicator k.) Laser meter l.) Working hour meter
4.7.) Printing stand 4.7.1.) Type: both emboss and ink coating type with ink trough 4.7.2.) Wheel size:100mm/OD x 10mm/W x 20mm/BD. 4.7.3.) Ink supply: a rotating wheel driven by a reduction motor to pick up the ink
from ink trough, to coat on the printing wheel. 4.7.4.) Printing speed: 300MPM Max. 4.7.5.) Having a device for adjusting the longitudinal movement and high and low
4.8.) Laser dia. Detector: (option) 4.8.1.) Type: 910 single axis monitoring system 4.8.2.) Brand: "TAKIKAWA" Japan. 4.8.3.) Measuring range: 0.2-25mm dia. 4.8.4.) Resolution: 0.01mm 4.8.5.) Scanning speed: 76M/sec Max. 4.8.6.) Automatic feedback process controller is excluded
4.9.) Double layer water cooling trough: 4.9.1.) Application wire dia: 10mm Max. 4.9.2.) Movable cooling trough: 150mm/Wx150mm/H, 2M total length with
moving distance of 500mm 4.9.3.) Single cooling trough: 6M total length, to be connected to the enter point of cooling tank
4.9.4.) Double layer cooling trough: by length of 5M, with 600mm dia x 3+4 grooves capstan wheel in the both end of tank. Upper side with cooling water spray, in the lower side wires are pass over in a 60mm depth of cooling water
4.9.5.) Total Cooling length: 33M. app. 4.9.6.) Material: stainless steel plate of 2mm thickness 4.9.7.) A front door with glass winder to be fitted 4.9.8.) Air wiper is fitted at each exiting side of the trough 4.9.9.) Guide rollers within the trough made of fiber material 4.9.10.) 600mm Dual wheel capstan
a.) Type: 600mm dia. dual wheel with 5+6 flat grooves b.) Wheel material: Casting Aluminum Alloy with ceramic coating c.) Application wire dia: 10.0mm Max. d.) Line speed: 0-250MPM e.) A stainless steel case with a glass door is provided
4.9.11.) Length counter: a.) Type: up and down wheel type, a counter detector sensor to be fitted on the counting wheel b.) Unit of length: 1 meter/1 counter c.) Material: up counter wheel made of Aluminum with ceramic coating, under wheel made of rubber d.) Counter: digital type with 5 figures, included with one step of pre-setting for length reaches e.) Measuring accuracy: 3/1000 Max. 4.9.12.) L.Hz.[50/60Hz] Spark tester a.) Main specification:1) Model: SP-0603152) Type: ball chain cob tact type3) effective length: 600mm4) Input voltage: 220V or 240 V.AC. Transformer attached in different power source. 5) Output voltage: 50/60Hz,7.5KV/15KV two ranges. 6) Capacity: 300VA7) Wire range: 20mm dia. Max.8) Line speed: 250MPM Max.9) Operation direction: Right hand (from left to right) 10) Operation direction: Both right hand and left hand.
4.9.13.) Horizontal accumulator a.) Type: horizontal roll sliding type laying over the cooling trough. b.) Roller: 400mm x 8+9 grooves, accumulating length: 200M Max. c.) Total moving length: 12M Max. d.) Roller material: Aluminum Alloy with ceramic coating
e.) Tension: by a 20Kg-M powder clutch with 3HP AC motor, wire tension is adjustable from the powder clutch torque
f.) Speed synchronization: An angle detector has been attached on guide shaft in end of the accumulator to detect the varying of line speed and feed back to take-up motor through AC control system to get a smooth speed synchronization by INVERTER.
g.) A lot of guide rollers for wire inlet from capstan wheel and outlet to the take up stand h.) Under the lower way of accumulator, a stainless guide plate is available for avoid wire jump out from the guide rollers 4.9.14.) 600mm Auto coiler
a.) Type: Vertical coiling of wire rolls 100-500M unit length. With automatic wire sending, holding, cutting. Rolls winding and pushing out.. etc. are all done by pneumatic control
b.) Size of coiler: 600mmODx200mmIDx60-120H (500M drop wire Max.)
c.) Wire diameter: 2-8mm d.) Coiling speed: 300MPM Max.(300M/coil)
200MPM Max.(100M/coil) e.) Capacity: 800 coils/8 hrs (100) meter/coil f.) Length counter:
1) Dual pulley type with one way clutch, pulley made of Aluminum alloy with PU-rubber coating 2) Counter: Digital type auto-counter with a pre-alarming and full length
auto-stop device. 3) Counting unit:10cm/1 count 4) One way rotating with magnetic brake
g.) Winding up stand1) Type: Vertical coiling of wire coiler in pre-set length. 2) Operation sequence:
Starting -> Counting -> Speed down -> Stop -> Wire end press->Cutting -> Head up -> Coiler push out -> wire head send in -> Headdown -> Restarting.
3) Size of coiler: 600mm OD x 200mm ID x 60-120mmH
4) Wire diameter: Drop wire:(0.5mm copperx2, 1.0mm steelx1) Building wire: 3-12mm Flexible wire: 3-15mm
5) Possible coiling speed: 300MPM Max. for each coil 300M length Min. 200MPM Max. for each coil 100M length Min.
h.) Winding head1) Type: Vertical head, automatically closing and open by a mechanical device which connected to pneumatic cylinder.2) 3 pcs of adapt spacer to be fitted for coiler with 40mm, 60mm and 80mm
height.(or as per customer's option) 3) Push-off of wire coiler by an auto pushing arm. 4) Brake: Pneumatic disc brake
i.) Wire sending:1) Double stroke type for wire sending process.2) Operated by a 2 stroke air cylinder3) A air press type wire stopper to be attached
j.) Traverser:1) Up and down traversing done by a 200W Servo motor with speedsynchronized with coiling motor2) Traverse pitch: 3-12mm, stroke: 120mm Max. both pitch and stroke are adjustable. k.) Cutter: 1) To cut out the wire automatic when the pre-set counter length has been reached after machine complete stop.2) Double cutting knife operated by air cylinders from double sides to center in opposite direction.3) knife material: SKD-2 tool steel with grinding
4) Cable dia. 12mm Max. for building wire, 15mm Max. for flexible wire can be cut out. l.) Wire guide tube: sending the wire automatically into winding head by air
cylinder. m.) Air capacitor: to keep a constant pressure air source supply a lot of air cylinders, an air tank is provided inside the machine. n.) Electric control: a programmable controller to be used for the processing operation o.) Driven motor: 10HP AC motor
5.] Excluding items: 5.1.) 1250mm Pintle type take up stand 5.2.) Drums for pay off & take up are excluded 5.3.) Dies and tip, printing wheels... consumption parts. etc. 5.4.) Foundation work, electric wiring & piping outside machine
6.] Operation direction: Right hand (from left to right)